January 09, 2025

5W dimmable non-isolated LED driver designed with LNK457DG, with circuit diagram, bill of materials, transformer documentation, PCB

Photocoupler

Summary:

This document is an engineering report describing a non-isolated LED driver (power supply) designed using the LinkSwitch-PL family of devices, the LNK457DG.

The RD-251 provides a single 350 mA constant current output at 12V and 18V LED string voltages. Using a standard AC mains thyristor dimmer reduces the output current to 1% (3 mA), which does not cause LED load performance to be unstable or flicker. The circuit is compatible with both low cost leading edge dimmers and more complex trailing edge dimmers.

This circuit is designed to operate over a universal AC input voltage range (85 VAC to 265 VAC, 47 Hz to 63 Hz), but will not cause damage over an input voltage range of 0 VAC to 300 VAC. This improves field application reliability and extends the life of online voltage dips and surges. The LinkSwitch-PL-based design provides a high power factor (>0.9) to help meet the requirements of all current international standards, making a single design universal.

The power supply is designed to meet the requirements of a standard pear-shaped (A19) LED replacement lamp. The output is non-isolated and requires a mechanical design of the housing to isolate the power output and LED load from the user.

This document includes power specifications, circuit diagrams, bill of materials, transformer documentation, printed circuit board layout, and performance data.

5W dimmable non-isolated LED driver PCB physical map

5W dimmable non-isolated LED driver circuit diagram

5W dimmable non-isolated LED driver PCB top layout

5W dimmable non-isolated LED driver PCB bottom layout

5W dimmable non-isolated LED driver component list

See the PDF document for details (click to download)

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